Samsung ML-1650 Dokumentacja

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SERVICE
LASER PRINTER
ML-1650Series
ML-1650 / ML-1651N
Manual
LASER PRINTER CONTENTS
1. Precautions
2. Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. Block Diagram
7. Connection Diagram
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Podsumowanie treści

Strona 1 - ML-1650Series

SERVICELASER PRINTERML-1650SeriesML-1650 / ML-1651NManualLASER PRINTER CONTENTS1. Precautions2. Specifications3. Disassembly and Reassembly4. Trouble

Strona 2 - Printed in Korea

1. Open the printer cover.2. Remove the cap.3. Hold the cap at the both end of the roller, thenremove the roller. Disassembly and Reassembly3-2Sams

Strona 3 - This manual is stated and

Disassembly and Reassembly3-3Samsung Electronics1. Remove two screws and remove thecontroller cover.2. Remove five screws securing the board andunpl

Strona 4 - 1. Precautions

1. Turn the printer upside down. Remove fourscrews, then remove the bar cross bottom.2. Remove three screws from the left basebracket, and take the

Strona 5 - Releasing Plastic Latches

Disassembly and Reassembly3-5Samsung Electronics1. Remove two screws and remove the controllercover.2. Remove two screws at the back of the printer

Strona 6 - Precautions

1. Before you remove the exit assembly, youshould remove:-Main Cover (see page 3-5)2. Remove the exit tray in the direction of arrow.3. If you wa

Strona 7 - 2. Specifications

Disassembly and Reassembly3-7Samsung Electronics1. Before you remove the LSU, you should remove:-Main Cover (see page 3-5)-Exit assembly (see page

Strona 8 - Specifications

Disassembly and Reassembly3-8Samsung Electronics1. Before you remove the fan, you should remove:-Main Cover (see page 3-5)2. Remove two screws secu

Strona 9 - 3. Disassembly and Reassembly

Disassembly and Reassembly3-9Samsung Electronics1. Before you remove the drive assembly, youshould remove:-Main Cover (see page 3-5)-Fan

Strona 10 - 3-2 Transfer Roller

Disassembly and Reassembly3-10Samsung Electronics1. Before you remove the fuser, you should remove:-Main Cover (see page 3-5)2. Remove four screws

Strona 11 - 3-3 Controller Board

Disassembly and Reassembly3-11Samsung Electronics1. Before you remove the guide feed & PTL, youshould remove:-Main Cover (see page 3-5)2. Relea

Strona 12 - 3-4 Pickup Assembly

© Samsung Electronics Co.,Ltd. September 2001Printed in Korea.VERSION NO. : 2.00 CODE : JC-0055AThis service manual is also provided on t

Strona 13 - 3-5 Main Cover

Disassembly and Reassembly3-12Samsung Electronics1. Before you remove the MPF assembly, youshould remove:-Main Cover (see page 3-5)2. Unplug two co

Strona 14 - 3-7 Exit Assembly

Disassembly and Reassembly3-13Samsung Electronics♦ To replace the Paper Empty (PE) sensor :1. Release the wire from the two holders.2. Raise the pi

Strona 15 - 3-8 LSU

Disassembly and Reassembly3-14Samsung Electronics1. Before you remove the engine board, you shouldremove:-Main Cover (see page 3-5)2. Remove six sc

Strona 16 - 3-11 Solenoid

Disassembly and Reassembly3-15Samsung Electronics♦ To replace the exit board :Unplug one connector from the controller boardand remove one screw secu

Strona 17 - 3-12 Drive Assembly

Disassembly and Reassembly3-16Samsung Electronics♦ To replace the actuator feed1. Turn the mechanism back and push down thepoints as shown to unlatch

Strona 18 - 3-13 Fuser Assembly

Troubleshooting4-1Samsung Electronics4. Troubleshooting4-1 How to use DCU 4-1-1 DCU Setup ...Page(4-2)4-1-2 Co

Strona 19 - Samsung Electronics

Troubleshooting4-2Samsung Electronics4-1 How to use DCU 4-1-1 DCU SetupYou can examine the malfunction of the printer. To perform DCU, open the fron

Strona 20

Troubleshooting4-3Samsung Electronics4-1-3 Self Diagnostic ModeIf Error code occurs due to malfunction of the printer, perform Self Diagnostic Mode

Strona 21

Troubleshooting4-4Samsung Electronics13 THV(+) TRIGGER. ALL HV :All high voltage output by each HV terminal and LSU and the fan is in operation. In th

Strona 22

Troubleshooting4-5Samsung Electronics4-1-6 DCU PanelML-1650 DIAGNOSTIC CONTROL UNITQUICK REFERANCE040507080910BIAS 3LSU READYPAPER EMPTYCRUCOVER OPEN

Strona 23

This manual is stated and provided for service description.All rights reserved. Any parts of the information in this manual are prohibited from free d

Strona 24

Troubleshooting4-6Samsung Electronics4-2 The cause and solution of Bad image 4-2-1 Vertical Black Line and Band • Description1. Straight thin black v

Strona 25 - 4. Troubleshooting

Troubleshooting4-7Samsung Electronics4-2-3 Horizontal Black Band• Description1. Dark or blurry horizontal stripes occur in the printing periodically.

Strona 26 - Error Code

Troubleshooting4-8Samsung Electronics4-2-5 Light Image• Description The printed image is light, with no ghost.Digital PrinterDigital PrinterDigital P

Strona 27 - 4-1-3 Self Diagnostic Mode

Troubleshooting4-9Samsung Electronics4-2-7 Uneven Density• Description Print density is uneven between left and right.Check and Cause Solution1. The

Strona 28 - CASSETTE

Troubleshooting4-10Samsung Electronics4-2-9 Ghost (1) • Description Ghost occurs at 96 mm intervals of the OPC drum in the whole printing.Digital Pri

Strona 29 - 4-1-6 DCU Panel

Troubleshooting4-11Samsung Electronics4-2-11 Ghost (3) • Description White ghost occurs in the black image printing at 51mm intervals.Digital PrinterD

Strona 30 - 4-2-2 Vertical White Line

Troubleshooting4-12Samsung Electronics4-2-14 Satins on Back of Page • Description The back of the page is stained at 56.1 mm intervals.Digital Printer

Strona 31 - 4-2-4 Black/White Spot

Troubleshooting4-13Samsung Electronics4-3 The cause and solution of the bad discharge4-3-1 Wrong Print Position• Description Printing begins at wro

Strona 32 - 4-2-6 Dark Image or a Black

Troubleshooting4-14Samsung Electronics4-3-4 JAM 2 • Description1. Recording paper is jammed in front of or inside the fuser.2. Recording paper is st

Strona 33 - Digital Printer

Troubleshooting4-15Samsung Electronics4-3-5 Multi-Feeding • Description Multiple sheets of paper are fed at once.Check and Cause Solution1. Solenoid

Strona 34 - 4-2-10 Ghost (2)

Read each caution carefully:1. Do not use this printer near water or when exposed toinclement weather.2. Do not place this printer on an unstable ca

Strona 35 - 4-2-12 Ghost (4)

Troubleshooting4-16Samsung Electronics4-3-7 OPC• Description Paper is rolled up in the OPC.Check and Cause Solution1. Paper is too much thin. 2. Th

Strona 36

Troubleshooting4-17Samsung Electronics4-4 The cause and solution of the malfunction4-4-1 All LEDs blinking (Fuser Error)• Description1. All the lamps

Strona 37 - 4-3-2 JAM 0

Troubleshooting4-18Samsung Electronics4-4-3 Not function of the gear of the fuser due to melting away• DescriptionThe motor breaks away from its plac

Strona 38 - Troubleshooting

Troubleshooting4-19Samsung Electronics4-4-6 Cover Open• DescriptionThe ERROR lamp is on even when the print cover is closed.Check and Cause Solution1

Strona 39 - 4-3-5 Multi-Feeding

Troubleshooting4-20Samsung Electronics4-4-8 Defective motor operation• DescriptionMain motor is not driving when printing, and paper does not feed in

Strona 40 - 4-3-7 OPC

Troubleshooting4-21Samsung Electronics4-4-10 Vertical Line Getting Curved• DescriptionWhen printing, vertical line gets curved.Check and Cause Solutio

Strona 41

Troubleshooting4-22Samsung Electronics4-5 Toner Cartridge ServiceIt is not guaranteed for the default caused by using other toner cartridge other than

Strona 42 - 4-4-4 Paper Empty

Troubleshooting4-23Samsung Electronics4-5-4 Signs and Measures at Poor toner cartridgeFault Signs Cause & Check SolutionLight image andpartially

Strona 43 - Hook Lever

Troubleshooting4-24Samsung ElectronicsFault Signs Cause & Check SolutionWhite Black spotRecycled product• Light or dark blackdots on the imageoc

Strona 44 - 4-4-9 No Power

Troubleshooting4-25Samsung ElectronicsFault Signs Cause & Check SolutionGhost & ImageContamination• The printed imageis too light or dark,or

Strona 45

Precautions1-2Samsung Electronics1-2 Precautions on Disassembly and Reassembly Very careful precautions should be taken when replacingparts. Before re

Strona 46 - One-way Screw

Troubleshooting4-26Samsung Electronics4-6 The cause and solutions of bad environment of the software4-6-1 The printer is not working (1) • Descriptio

Strona 47

Troubleshooting4-27Samsung Electronics4-6-2 The printer is not working (2) • DescriptionAfter receiving the printing order, no response at all or the

Strona 48

Troubleshooting4-28Samsung Electronics4-6-3 Abnormal Printing• DescriptionThe printing is not working properly even when the cable has no problem.(ev

Strona 49

Troubleshooting4-29Samsung Electronics4-6-4 SPOOL Error• DescriptionTo spool which stands for "simultaneous peripheral operations online" a

Strona 50

Exploded Views and Parts List5-1Samsung Electronics5. Exploded Views and Parts List• Deal drawings and service parts are declared for the items with

Strona 51

Exploded Views and Parts List5-2Samsung ElectronicsO : Service available X : Service not available5-1 Exploded Views and Parts ListNO. DESCRIPTION SE

Strona 52 - 4-6-3 Abnormal Printing

Exploded Views and Parts List5-3Samsung Electronics13121722015112210-110-210-310-410185-35-15-25388-13-13-21919-219-319-119-1641419-317211616-116-216-

Strona 53 - 4-6-4 SPOOL Error

Exploded Views and Parts List5-4Samsung Electronics5-2 All Exploded Views and Parts List1-101-21-131-71-91-41-61-51-31-31-121-1111-11-83-43-63-73-53-

Strona 54 - Exploded Views and Parts List

94342232222-422-322-222-13411819519-219-1474546484650511818-118-23836203710412724-224-1252425-225-12731-331-231-130-230-1355332-132-23228334931302929-

Strona 55 - • Service Parts List

Exploded Views and Parts List5-6Samsung Electronics5-2-3 Exit Exploded View16191817161514139786512101142310NO. Description Q’ty0 MEA RACK-HOU EXIT 1

Strona 56

Precautions1-3Samsung Electronics1-3 Tools for TroubleshootingThe following tools are recommended for safe and smooth troubleshooting described in th

Strona 57 - 5-2-1 Cover Exploded View

Exploded Views and Parts List5-7Samsung Electronics5-2-4 Rack-MPF Exploded View25318151718169192622137241614212041021211168025NO. Description Q’ty0

Strona 58 - 5-2-2 Frame Exploded View

Exploded Views and Parts List5-8Samsung Electronics5-2-5 Fuser Exploded View382726242322212518201928353430293331321716151411391111210358167373642012

Strona 59 - 5-2-3 Exit Exploded View

Exploded Views and Parts List5-9Samsung Electronics5-2-6 Drive Exploded View1234567891011130NO. Description Q’ty0 ELA UNIT-MOTOR 11 MOTOR-STEP 7.5_DE

Strona 60

Exploded Views and Parts List5-10Samsung Electronics5-2-7 Pick-Up Exploded View22420171610101511015319618215132142352262425527129115208NO. Descriptio

Strona 61 - 5-2-5 Fuser Exploded View

Exploded Views and Parts List5-11Samsung Electronics5-2-8 Cassette Exploded View0296824131420104181731612517191121152522NO. Description Q’ty0 MEA UNI

Strona 62 - 5-2-6 Drive Exploded View

6. Block Diagram6-1 Video ControllerBlock Diagram6-122ADDR(0:31)29LV 16016Mbit Flash MemoryMask Font ROMK3P5V1000D-GC,HighROM29LV 16016Mbit Flash Me

Strona 63 - 5-2-7 Pick-Up Exploded View

6-2 Engine Block Diagram6-2Block DiagramCPU(KS88C4616)11.59158MHzPROGRAMMEMORY(27C512)74HC245VIDEOCONTROLLERInterfaceHVPS controlADCPWMSTEP MOTRDRIVE

Strona 64 - 5-2-8 Cassette Exploded View

7. Connection Diagram7-1in the CRU1-GND52-+ 5V3-GND54-+ 5V5-GND56-+ 3.3V7-GND248-+ 3.3V9-GND2410- 24V11- GND2412- 24V13- GND2414- 24V15- FUSER_ON16-

Strona 65 - 6. Block Diagram

9. Schematic Diagrams9-1 Main Circuit Diagram(1/10)9-1KEPCHDWGREF NO SEC12ED 3SIGNAENGCEDITR

Strona 66 - 6-2 Engine Block Diagram

Main Circuit Diagram(2/10)9-2Schematic DiagramsGREF NOKED 23WEDITARPGDECSIGNCH1ENSEC

Strona 67 - 7. Connection Diagram

17 PPM(Letter) , 16PPM(A4)1200 * 1200Tray 1 : Less than 14 seconds Tray 2 : Less than 17 secondsLess than 40 secondsPrint : 300 W, Sleep mode : Less

Strona 68 - 9. Schematic Diagrams

Main Circuit Diagram(3/10) 9-3Schematic DiagramsHERPCCKEDSIGNAEDITENGDWG23REF NO SEC1

Strona 69 - Main Circuit Diagram(2/10)

Main Circuit Diagram(4/10) 9-4Schematic DiagramsC1REF NOED EDITSIGNHCNGDGARWKE2PSEC3E

Strona 70 - Main Circuit Diagram(3/10)

Main Circuit Diagram(5/10) 9-5Schematic DiagramsPGG321SECDREF NOASIGNRCED EDITWHECKEN

Strona 71 - Main Circuit Diagram(4/10)

Main Circuit Diagram(6/10) 9-6Schematic DiagramsARDWCGREF NOCKE1SECEDPHENG23EDITSIGN

Strona 72 - Main Circuit Diagram(5/10)

Main Circuit Diagram(7/10) 9-7Schematic DiagramsED EDITSIGNARPCKENGDWGREF NO SEC12 3HEC

Strona 73 - Main Circuit Diagram(6/10)

Main Circuit Diagram(8/10) 9-8Schematic DiagramsDKWREF NO SEC1ED EDITSIGNPCHECGARN2G3E

Strona 74 - Main Circuit Diagram(7/10)

Main Circuit Diagram(9/10) 9-9Schematic DiagramsNGE DWGREF NOSEC1ED EDITSIGNARPC23CKHERB420D T147D6D5RB420D T147RB420D T147D7

Strona 75 - Main Circuit Diagram(8/10)

Main Circuit Diagram(10/10) 9-10Schematic DiagramsPCREF NO SEC3EDIT 2G1ENGEDHECKWSIGNARD

Strona 76 - Main Circuit Diagram(9/10)

9-2 Engine Circuit Diagram(1/5)9-11Schematic Diagrams

Strona 77 - Main Circuit Diagram(10/10)

Engine Circuit Diagram(2/5)9-12Schematic DiagramsAGNDAGNDAGNDDGND+5VDGNDDGNDDGNDDGND11LOGICSPLY1OUT1A17OUT1BOUT2A24OUT2BPHASE113 8PHASE212RC1RC2915REF

Strona 78 - Schematic Diagrams

Specifications2-2Samsung Electronics10 ~32˚c (50˚F ~ 90˚F)20 ~ 80 % RH-200 ~40˚c (4˚F ~ 104˚F)10 ~90 % RHWindows 95/98 and Windows NT (3.51, 4.x )Netw

Strona 79 - Engine Circuit Diagram(2/5)

Engine Circuit Diagram(3/5)9-13Schematic Diagrams48+5V56+5VDGND+5VR48R425.6K5.6KR75R475.6K100R433R4412CN7-17R46100DGNDSCF_STS+24VSSCF_CLKSCF_CMDSCF_RD

Strona 80 - Engine Circuit Diagram(3/5)

Engine Circuit Diagram(4/5)9-14Schematic DiagramsR2931.8KDGNDAGNDQ623150V47uFC21C47KSC1008-Y100nF4.7KR317CLUCHL3CN1-1141M4D1LM393D328MMBT2222ALT1Q2132

Strona 81 - Engine Circuit Diagram(4/5)

Engine Circuit Diagram(5/5)9-15Schematic Diagrams

Strona 82 - Engine Circuit Diagram(5/5)

9-3 HVPS Circuit Diagram(1/3)9-16Schematic Diagrams24VS24VS24V24VTHV-EATHV-PWMMHV-PWMBIAS-PWMPTLD-GNDD-GNDD-GND5V5VA-GNDA-GNDA-GNDTHV-READ5V24VSHAWK-H

Strona 83 - 9-3 HVPS Circuit Diagram(1/3)

HVPS Circuit Diagram(2/3)9-17Schematic Diagrams5V18V24VS18V18V18V24VS24VSD-GNDCN2-#6CN2-#7CN1-#3,4TITLEDRW. NOREF. NOSIZE A4DATE 00/09/09HAWK-HVPSREV

Strona 84 - HVPS Circuit Diagram(2/3)

HVPS Circuit Diagram(3/3)9-18Schematic Diagrams5V 18V24VS24VS18V24VS5VDONGYANG INSTRUMENTSTITLEREF. NODATE 00/12/111.533 OF 3DESIGNED CHECKEDREV.APPRO

Strona 85 - HVPS Circuit Diagram(3/3)

9-4 Motor Circuit Diagram9-19Schematic Diagrams

Strona 86 - 9-4 Motor Circuit Diagram

9-5 Jointr Circuit Diagram9-20Schematic Diagrams

Strona 87 - 9-5 Jointr Circuit Diagram

9-6 SMPS Circuit Diagram(110V)9-21Schematic DiagramsIGOIGO71 23458IC1(KA7552)CN324V 3ACN3 9,10,115VGNDU1IRF840PC1PC123C22104KNO MARKING RESISTOR 1/8W-

Strona 88

SMPS Circuit Diagram(220V)9-22Schematic DiagramsIGOIGO71 23458IC1(KA7552)CN324V 3ACN3 24VGNDU1SSP5N80PC1PC123C22104KNO MARKING RESISTOR 1/8W-J (5%)222

Strona 89 - SMPS Circuit Diagram(220V)

Disassembly and Reassembly3-1Samsung ElectronicsWhen you disassemble and reassemble components, you must use extreme caution. The close proximity ofca

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